< Previous800-839-8823www.creform.comH-16 SECTION H CREFORM TECHNICAL SPECIFICATIONS How to install YKR casters. YKR caster is a press fit, tapped into the end of pipe and secured with a self-tapping screw. 1. Loosen nut and remove shaft bolt and wheel from the caster fork. 2. Align caster shaft with pipe I.D. and using metal bar (longer than fork length), strike with mallet until shaft is fully inserted. Drill a pilot hole and insert small, self-tapping screw. 3. Reassemble wheel, shaft bolt, and nut to caster fork. Metal Bar Caster Shaft Creform Pipe Screw Wheel Nut Fork Shaft Bolt How to attach YJ/YK and TJ/TK casters (28mm). Standard parallel pipe installation M8-40LW8 Bolt EF-1000 or EF-1000A (Plastic/Metal Joints) EF-1002B or EF-1002F (Plastic/Metal Joints) Parallel pipe installation with reinforced base plate M8-40LW8 Bolt EF-1002 Series EF-1000/EF-1000A For custom made cart base corners M10 Bolt M10 Washer M10 Nut Parallel pipe installation with reinforced corner plate Plastic Joints Only EF-1028 Series EF-1000 70mm M8-40LW8 Bolt For 42mm use part numbers: EL-1000D, M8-50 & M8-LW or TX-0085, M8-60 & M8-LW For 42mm use part numbers: EL-1041 corner plate with included hardwareCREFORM PICK-TO-LIGHT SYSTEM PICK THE RIGHT PARTS IN SEQUENCE SECTION I 800-839-8823www.creform.com I-1 Easily adapted to new or existing Creform racking or workstations, the Creform Pick-to- Light System can tell an operator which part to pick as well as the quantity. The types of Pick-to-Light modules currently available include: lights, lights with pushbutton or toggle confirmation, lights with photo sensors, light curtains and LED display. When used at the loading side of a rack it ensures the proper parts are put in the correct location. It’s also ideal for kitting Preventing the wrong part from entering an assembly helps avoid costly line shut downs and rework expenses while reducing non-value added time. The Creform Pick- to-Light System helps obtain consistent performance, even from inexperienced workers, while improving quality and productivity. It is a Poka-Yoke type error prevention system that can be used at the picking side as well as the loading side of a parts presentation rack. areas or sequence centers for matching assembly line requirements. In many cases, Pick-to-Light Systems are engineered projects. Please consult with your Creform sales engineer.800-839-8823www.creform.com I-2 SECTION I CREFORM PICK-TO-LIGHT SYSTEM Red or green LED light without connector. Gray colored base. Secure to 28mm pipe with adhesive, double sided tape or screw. Wired parallel. DC24V. Red or green LED light with toggle switch, connector and built-in clamp for 28mm pipe. Wired parallel. DC24V. Red or green LED light with connector and built-in clamp for 28mm pipe. Picking window location assigned via DIP switches. Wired serial. DC24V. Push button and buzzer, connector and built-in clamp for 28mm pipe. Picking window location assigned via DIP switches. Wired serial. DC24V. Preprogrammed control box. 110-115V input. DC24V output. Supports 240 barcodes. Barcode scanner. Powered by the control box. Also used to program the controller. Various cables available to connect picking lights back to the control box. Use for picking lights wired in series and parallel. Surface Treatment: Black. Used With: KES. Typical Applications: Sensor mount for Pick-To-Light System. Note: (2) Screws included to attach to KES. Surface Treatment: Black. Used With: ø28 pipe and KEP. Typical Applications: Sensor mount for Pick-To-Light System. Note: Includes nut/bolt for clamp. Red or green LED light with connector. Ivory colored base. Secure to 28mm pipe with adhesive, double sided tape or screw. Wired parallel. DC24V. Red or green LED light with toggle switch, connector and built-in clamp for 28mm pipe. Picking window location assigned via DIP switches. Wired serial. DC24V. Creform offers Pick-To-Light components separately or as part of an engineered system. Below find a few of the available picking light components. To purchase components or work through the details of a picking light system, please inquire through your Creform sales representative. Dimensions are in millimeters. 50 30 17.8 42.6 ø28 Light Curtain BaseLight Curtain Bracket 18 33 140 HNJ-G*2HLS-B*2 PIU-BBS01 ScannerControllerCables HCJ-I*2 SNS-A*2SLS-A*2 KESKEP800-839-8823www.creform.com I-3 SECTION I CREFORM MODULAR DOLLIES STACK, INTERLOCK & MOVE * Ability to couple GN-900 to GN-400 dollies is limited because of the different platform sizes. ** Special order colors available include green, black, dark red and dark blue. and maneuverable platform for keeping containers off the floor. Manufactured from rugged polypropylene, they are offered in two sizes and can be used in temperature settings from 32º to 122º F (0º to 50º C). Dollies have molded tabs and corresponding slots that easily fit together without using tools allowing individual dollies to be coupled* from either side or end to end to form larger carts. Molded hand grips with rounded edges make them easy to carry The Creform GN Series of Modular Cart Dollies allows you to easily put wheels on just about anything you need to move regularly or just once. Designed for manufacturing, assembly and warehouse operations, the dollies are ideal for moving boxes of components or parts, totes, even furniture or equipment. They can also be used by consumers and DIY’ers. The dollies can aid in maintaining safe and clean work areas by providing a simple and position. Standard color for the platform is gray** with black rubber pads. Available with white nylon or black rubber casters. SpecificationsGN-400GN-900 Size26-3/4"(L) x 15-3/4"(W) 4-1/2"(H) (680mm x 400mm x 115mm) 34-1/2"(L) x 17"(W) x 4-1/2"(H) (816mm x 432mm x 115mm) Weight8.0 lb (3.6 kg) w/nylon casters 8.2 lb (3.7 kg) w/rubber casters 11.8 lb (5.4 kg) w/nylon casters 12.1 lb (5.5 kg) w/rubber casters Caster Quantity(4) ø75mm(5) ø75mm Capacity445 lb (200kg)445 lb (200kg)EK-6A EK-6 EK-4BEK-4A SU7-4000-SUS EK-4 EK-3EK-2 ø27 Length (mm) EK-2AEK-3A 800-839-8823www.creform.com I-4 SECTION I Notes: • High temperature applications up to 300°F (140°C) • Higher chemical resistance uses since material is 304SS • The pipe is grooved at joint locations to add strength and prevent slippage Creform standard 27mm pipe strength. Creform stainless steel pipe cutters. * Proportional limit refers to the point where any further force would permanently deform the pipe. A Dimension Proportional Limit 900mm (2'11") 97kg (213 lb) • The pipe rests freely at room temperature on two supports • A force is applied at 1/2 A at a speed of 50mm/min Experimental Conditions Stainless Steel Pipe Material: Polished 304 Stainless Steel. Used to Form: General Creform structures. Carts, workstations, flow racks, etc. Note: ø27 pipe. Standard length 4M. Manual Pipe Cutter for SUS Pipe Manual Pipe Cutter Blade Set Manual Grooving Cutter for SUS Pipe Manual Grooving Cutter Blade Set Electric Pipe Cutter - Groover for SUS Pipe Dimensions are in millimeters. CREFORM STAINLESS STEEL PIPE - 27MM Electric SUS Pipe Cutter Blade Set Electric SUS Pipe Grooving Cutter Blade Set ID Deburring Tool for Electric Drill Replacement Blade ESD anti static800-839-8823www.creform.com I-5 SECTION I 33 35 30 65 H-1SUSH-2SUS H-3SUSH-4SUS H-5SUSH-6SUS H-7SUSM6-25BSUS 35 30 65 33 35 30 65 33 35 30 65 33 65 35.5 33 30 33 40 35 Material: Stainless Steel. Used to Form: HJ-1SUS. Note: M6-25B-SUS bolt/nut required. Groove stainless pipe to accept joint. Material: Stainless Steel. Used to Form: HJ-2SUS, HJ-3SUS & HJ-5SUS. Note: M6-25B-SUS bolt/nut required. Groove stainless pipe to accept joint. Material: Stainless Steel. Used to Form: HJ-2SUS. Note: M6-25B-SUS bolt/nut required. Groove stainless pipe to accept joint. Material: Stainless Steel. Used to Form: HJ-3SUS & HJ-4SUS. Note: M6-25B-SUS bolt/nut required. Groove stainless pipe to accept joint. Material: Stainless Steel. Used to Form: HJ-7SUS. Note: M6-25B-SUS bolt/nut required. Groove stainless pipe to accept joint. Material: Stainless Steel. Used to Form: HJ-7SUS. Note: M6-25B-SUS bolt/nut required. Groove stainless pipe to accept joint. Material: Stainless Steel. Used to Form: HJ-6SUS. Note: M6-25B-SUS bolt/nut required. Groove stainless pipe to accept joint. Nut and Bolt Material: Stainless Steel. Used With: H-SUS metal joint components to form HJ-SUS metal joints. Note: Tighten with 5mm hex wrench. Individual H-SUS components are combined with M6-25SUS and M6-BSUS nuts to form HJ-SUS joint assemblies for ø27 pipe. Dimensions are in millimeters. CREFORM STAINLESS STEEL METAL JOINT COMPONENTS - 27MM ESD anti static17.5 2.5 ø27 24.75 6 2 24.75 3 18 M8 M10 24.75 3 18 24.75 M12 3 18 85 10 18 70 M12 45 90 M12 139 10 28 41.4 23.1 18.3 32 JS-110-EBLEF-1216-NI EF-2260AEF-2260B EF-2260CEF-1214-SUS EF-1215-SUSEF-4018-SUS 800-839-8823www.creform.com I-6 SECTION I End Cap Material: Black Conductive Plastic. Used With: ø27 stainless pipe. Note: Tap into end of pipe with mallet. No adhesive required. End Cap Material: Conductive Plating. Used With: ø27 stainless pipe. Note: Tap into end of pipe with mallet. Threaded Insert Material: Conductive Plating. Used With: ø27 stainless pipe. Note: M8 threaded insert. Tap with mallet into pipe. Threaded Insert Material: Conductive Plating. Used With: ø27 stainless pipe. Note: M10 threaded insert. Tap with mallet into pipe. Threaded Insert Material: Conductive Plating. Used With: ø27 stainless pipe, EF-1214-SUS, EF-1215-SUS. Note: Threaded insert for attaching adjustable feet to structure. Tap with mallet into pipe. SS Adjuster Pad Foot Material: Stainless Steel. Used With: ø27 stainless pipe, EF-2260C. Note: Height adjustable foot for general purpose structures. SS Adjuster Ball Foot Material: Stainless Steel. Used With: ø27 stainless pipe, EF-2260C. Note: Height adjustable foot for general purpose structures. Metal Pipe Clamp, Flat Material: Stainless Steel. Used With: ø27 stainless pipe. Note: Multi-use mounting clamp. M6-10 SUS included. Dimensions are in millimeters. CREFORM STAINLESS STEEL ACCESSORIES - 27MM ESD anti static800-839-8823www.creform.com I-7 SECTION I 28 43.4 50 38.7 1.6 38.7 50 28 1.6 43.4 37 28 50 1.6 38.7 43.4 25 50 1.6 50 43.4 38.7 1.6 28 28 40 43.4 35.5 EF-1000D-SUSEF-1002F-SUS EF-2041C-SUSEF-2041D-SUS EF-2041DW-SUSEF-2041E-SUS EF-2041F-SUS 82 35 82 35 EF-1008B-SUS SS Upper Strap Material: Stainless Steel. Used With: ø27 stainless pipe. M8 hex bolt, caster, hitch. Note: Attach casters to tables, racks & carts assembled with SS metal joints. SS Lower Strap Material: Stainless Steel. Used With: ø27 stainless pipe. M8 hex bolt, caster, hitch. Note: Attach casters to tables, racks & carts assembled with SS metal joints. Conveyor Track Mount Material: Stainless Steel. Used With: ø27 stainless pipe. EF-2044, EF-2045, EF-2047D. EF-2047F. Note: End mounting of conveyor rail for gravity conveyors, flow racks. Conveyor Track Mount Material: Stainless Steel. Used With: ø27 stainless pipe. EF-2044, EF-2045, EF-2047D. EF-2047F. Note: End mounting of conveyor rail with blade stop for gravity conveyors, flow racks. Conveyor Track Mount Material: Stainless Steel. Used With: ø27 stainless pipe. EF-2044, EF-2045, EF-2047D. EF-2047F. Note: End mounting of conveyor rail to double pipes for gravity conveyors, flow racks. Conveyor Track Union Material: Stainless Steel. Used With: ø27 stainless pipe. EF-2044, EF-2045, EF-2047D. EF-2047F. Note: Crossing intersection of pipe and conveyor rail for gravity conveyors, flow racks. Conveyor Stabilizer Material: Stainless Steel. Used With: ø27 stainless pipe. EF-2044, EF-2045, EF-2047D. EF-2047F. Note: Intermediate mounting of conveyor rail for gravity conveyors, flow racks. Dimensions are in millimeters. CREFORM STAINLESS STEEL ACCESSORIES - 27MM Pipe Clamp, Single Mount Material: Stainless Steel. Used With: ø28 stainless pipe. Screw or M8 hex bolt. Typical Applications: Attached pipe to flat surfaces such as table tops, carts, and shelves. ESD anti static 28.5 37.5 26SJ-100-E-SUSSK-100-E-SUSSJ-100S-E-SUS Type Caster & Diameter Part Number Maximum Loading Capacity* Plate Size Pitch Tuggable Swivel Radius E Height H ESD Spec’s Rubber ESDkglbF1 x F2P1 x P2P3 x P4 Swivel ø100 SJ-100-E-SUS12026490 x 9068 x 6871 x 71Yes35132 10 6 or under Swivel w/Stop ø100 SJ-100S-E-SUS12026490 x 9068 x 6871 x 71Yes35132 10 6 or under Fixed ø100 SK-100-E-SUS120264110 x 7780 x 4590 x 50Yes—132 10 6 or under *Maximum loading capacity is per wheel. E H H 800-839-8823www.creform.com I-8 SECTION I CREFORM STAINLESS STEEL BOLT-ON CASTERS SwivelSwivel w/StopFixed SJ-E-SUS and SK-E-SUS casters mount directly to the pipe and are attached using mating reinforcement metal straps. These casters can be used for both manually and motorized pushing/pulling carts or dollies. Suffix S = with stop; ESD = electrostatic discharge. Dimensions are in millimeters. ESD anti static P4 P2 F2 P1 P3 P5 F1 2-D2 4-D1 P2P4F2 P1 P3 P5 F1 4-D1 2-D2800-839-8823www.creform.com I-9 SECTION I YHR-S-R-SUS-D Caster Type & Diameter Part Number Maximum Loading Capacity Swivel Radius Height to Pipe End ESD Spec’s Rubber ESDkglb Swivel w/Stop ø50YHR-50S R SUS D408821681x10 ^ 4 or under Swivel w/Stop ø75YHR-75S R SUS D501102995 1x10 ^ 4 or under Swivel w/Stop ø100YHR-100S R SUS D6013232126 1x10 ^ 4 or under *Maximum loading capacity is per wheel. YHR casters are designed to fit the I.D. of ø27 stainless steel pipe, secured by expanding a rubber mandrel. An EK-20 caster wrench is required to tighten mandrel. Be sure to debur pipe sufficiently. Suffix S = with stop; ESD = electrostatic discharge. Dimensions are in millimeters. EK-20 CREFORM STAINLESS STEEL STEM CASTERS Swivel w/Stop Caster Wrench for YGR Casters ESD anti staticNext >